Fiber-To-The-Home Cable Production Line – State-of-the-art Manufacturing System
Have you realized that contemporary fiber optic cable systems are capable of running at speeds of up to 190 m/min? Such remarkable performance is made possible by sophisticated fabrication techniques engineered for swift production.
These systems are developed to handle various wire variants, such as connection cables and tight buffered cables. Their compact design, commonly less than 26 meters, renders them perfect for contemporary plants.
Integration with smart factory systems ensures seamless performance. By means of MES/ERP connectivity, these fiber secondary coating line fabrication lines deliver peerless accuracy and productivity. This makes them a top choice for enterprises aiming to stay ahead in the fiber network field.
Overview of the FTTH Manufacturing Line
Streamlined manufacturing setups are key to satisfying the rising demand for reliable connectivity. These configurations are designed to create premium fiber optic cables that power modern networks. By leveraging modern innovations, they guarantee accuracy and swiftness in all phases of the production.
What is an FTTH Cable Production Line?
The FTTH manufacturing line is an integrated system for manufacturing FTTH drop cables. They include uncoated strands reinforced with iron or FRP materials, combined with protective sheathing. Consequently, it forms a robust and effective system for rapid broadband links.
It supports multiple compounds, such as PVC, LSZH, and PE plastics. Such adaptability guarantees it satisfies assorted sector requirements. Additionally, the 4-head fiber pay-off system offers accurate strain regulation, ensuring accuracy within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its exactness and productivity. Consider these highlights:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
Such attributes guarantee streamlined functionality and premium production. Thus, it becomes the optimal option for enterprises seeking a competitive advantage in fiber networks.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are transforming how optical fibers are manufactured. Our high-tech system merges exactness, performance, and modern advancements to yield premium performance. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a customized 50mm extruder designed for precise material distribution. This ensures uniform excellence throughout each cable produced. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE plastics.
With OMRON temperature control, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, ensuring it is a budget-friendly option for fabricators.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Mechanized Collection and Reel-Receiving Setup
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
The steel wire reinforcement and advanced FTTH cable production line handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. It provides complete visibility and operational efficiency across all stages.
Companies are enabled to track performance data, refine processes, and minimize resource loss, making our system a smart choice for modern manufacturing facilities.
| Attribute | Advantage |
|---|---|
| FiberCAN PLC Setup | Accurate control and immediate supervision |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP Integration | Live process supervision |
Applications of FTTH Cable Production Line
Modern fabrication systems are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Tailored Options for Diverse Cable Configurations
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies brings significant advantages to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
Our system ensures Sheathing line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Budget-friendly Fiber Optic Setup Solutions
Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, thereby reducing attenuation to ≤0.02dB/km for peak performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Value Proposition |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| Efficient Power Usage | Reduced operational expenses |
| Minimal Signal Loss | Superior performance |
| Ergonomic Design Height | Ergonomic design |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Set to upgrade your manufacturing capabilities? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.